Beware black snot

Posted on April 22nd, 2012 in Driving Emotion,Safety,tools by Julian Edgar

If you’ve been sawing, grinding or filing metal, it’s likely that you’ve ended-up with a nose full of it. Not just snot – but black snot.

For years I thought it a just curiosity that resulted from that pursuit.

But now I am rather wary of it.

Recently, after spending a full day cutting and grinding, I started feeling a bit ill. The next day, going back to doing some more cutting and grinding, I wore a light dust mask.

But that night I still had black snot – and a hacking cough.

After a few days of feeling crap, I went to the doctor. I hate going to the doctor, but this one had the advantage of being the most beautiful doctor I’ve ever been to. And what did she say? You’ve got a virus – harden up.

But despite that opinion, I really do wonder if the metal dust that I’d been getting into my lungs didn’t have something to do with it.

Now when cutting and grinding, I wear a half-face respirator that has two double filters, one to catch particulate matter and the other for fumes. The result? No black snot – and filters that after only a few days of work, have changed from white to black.

Better caught in the filter media than in my lungs – or in my snot.

Beware that black snot….

The Underwhelming Mercedes

Posted on April 2nd, 2012 in Driving Emotion,Reviews by Julian Edgar

While I don’t write new car tests any more, whenever I am interstate and have the opportunity to hire a car, I drive it with rather more than usual interest.

So the Camry Hybrid (by now the previous model) was a great disappointment (surely a 10 year old Prius is better in every real-world respect?); and a Hyundai i45 was scarcely any better (what happened to the great Hyundai promise exemplified by the i30?).

And what about the BlueEFFICIENCY C200 Mercedes?

Perhaps I am getting old, with all the implications in both perspective and experience, but I thought the car had a direction that was at times bizarrely stupid.

I have to start with the tyres. Here is a small – not compact, small – car that has simply enormously wide, low profile tyres. Is that good? Nope – not in 99.9 per cent of road driving conditions… in this country, anyway.

So what was the tyre size?

Try 225/40 on 18 inch rims – and that’s crap for ride, crap for fuel economy… and oh yes, great for absolute grip. Just what you need on lousy roads and in a country with heavily-policed, low speed limits – not!

So what’s this BlueEFFICIENCY tag? A hybrid electric/diesel maybe?

Er, no.

It’s a turbocharged 1.8 litre with heaps of torque down low (270Nm at 1800 – 4600 rpm – excellent) and a reasonable amount of power at 135kW. And all connected to a 7 speed auto trans – one that has such terrible gear-changing logic that a five-year-old Honda craps all over it from a great height.

Reads well on the spec sheet; performs poorly on the road.

But what about fuel economy?

Rubbish.

Absymal.

Ten years out of date.

On my gentle country drives, I got between 7 and 8 litres/100km. And that’s just what the official government test specs say I should be getting. But isn’t that good? Nope, not if you’re driven anything with similar room that’s powered by a diesel, or by a hybrid.

Or, and this is where it gets ridiculous, even a 20 year-old small/medium car.

Cos the Mercedes had just Godawful interior space. I banged my head against the roof rail above the door several times (there wasn’t room to turn to look around) and at all times I felt myself to be in this little, squashed car.

More room in a 1980s Holden Camira? I’d think so.

More room in a 1960s Austin 1800? Without a doubt, vastly more so.

And then we go from the sublime to the ridiculous. This squashed little car weighs-in at 1470kg. Yep, just under 1.5 tonnes. No wonder the fuel economy is nothing to write home about…

Good aspects? Build quality, the sound system and….hmmm, I’d imagine safety. And I loved the self-tightening seatbelts.

More bad points? Yep, can think of lots of those – the steering vague around centre, the hard seats, the rebound damping that was so overdone it’s ridiculous, the lack of space… oh did I mention that last one already?

At AUD$65,000, why would you bother?

The Pitch Machine

Posted on February 21st, 2012 in Opinion,Suspension by Julian Edgar

In the story on suspension design that was published in AutoSpeed today, I said:

One standard model of car that I often see has a clear pitch problem: once you recognise its behaviour, you can see these cars porpoising along on all sorts of road surfaces! (No wonder I felt ill when I rode in the back of one.)

For those of you who live in Australia, that car is the current VE Commodore.

When you are driving in a lane adjacent to a VE Commodore, and especially when you can see it from the rear three-quarters perspective, carefully watch its body behaviour.

What you will see is dramatic pitching over bumps.

Rather than the car as a whole moving up and downwards on its suspension as the bump is met and absorbed, the back rises and falls, and the front rises and falls – and when the back is up, the front is down, and when the back is down, the front is up!

It is fascinating watching a VE pitch, and then watch another car pass over just the same bump and barely pitch at all.

I reckon that Holden suspension ideas have completely forgotten this aspect of suspension design – if of course they even knew of it in the first place.

Pledge $10 and (perhaps) create a new suspension system

Posted on January 28th, 2012 in Suspension by Julian Edgar

It’s not every day that you can be part of a new suspension system development.

And wouldn’t you give five or ten bucks to make it happen?

Video on the development

Donations

Low sheen acrylic – with added photocopier toner

Posted on January 15th, 2012 in tools by Julian Edgar

When I hung my collection of jack-stands and ramps on the workshop wall, it was obvious they needed a repaint.

I didn’t much care what type of paint was used, so long as it stayed on for 10 or so years. But I didn’t have any suitable paint on my shelves. And when I looked at the local hardware store I couldn’t believe how expensive decent paint is – even those cans they were selling off at a discount because they’d mixed the wrong colour.

So next time I was at the local rubbish tip (the following day, as it happened) I looked around to see if anyone had thrown away a half-full can of paint. And there it was – a 4-litre can of Dulux Weathershield self-priming low sheen acrylic with More Sun Protection and a 10 year guarantee. Sounded good – and felt it, too – at a heft, the can seemed about two-thirds full.

But when I got it home an opened it I found the colour was bright white. Very bright, too. White’s not a great colour to paint axle stands and ramps… so what could I do to change the colour? A grey, for example, would be better than bright white.

I looked to see if I had any water-based black paint on my shelf to mix with it, but found nothing. So what did I have that’s dark and finely powdered? How about photocopy toner from an old toner cartridge? Yep, had one of those…

I opened the cartridge and poured some of the toner into the paint can. Then I stirred and stirred and stirred – and the paint returned to its original bright white! To cut the story short, I added the whole contents of the cartridge before the paint turned grey. But grey it was.

So what did it paint like? Beautifully, as it happens. The coverage was excellent and it just glided on!

And the paint has an odd characteristic: it deadens sound. The ramps and stands no longer ‘clang’ when dropped from a small height onto the concrete – instead they go ‘thunk’.